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Injection Molding

Processing technology
Injection Molding
Materials
PPS with 30% Glass Fiber
Stainless Steel_SUS316L
Magnesium MB15
Alloy Steel_YG3
Alloy Steel_C22 (N06022, UNS)
Lead Brass SS5170
ABS-like Plastic
Tool Steel_SUS440C
Tool Steel_Cr12Mo1V1/SKD11
Aluminum 7050
High-Speed Steel M2 (AISI M2)
Bakelite
Stainless Steel_SUS410(1Cr13)
Tool Steel_DC53
Bearing Steel Cr15
PPS with 40% Glass Fiber
Lead Brass C3604 (JIS)
ABS
Substitute Wood_410
Carbon Steel_Q235
Copper TP1
Aluminum 3003
Tool Steel_T10
Processing with Supplied Materials
Substitute Wood_430
Stainless Steel_SUS431
Galvanized Steel SGCC
Cold Rolled Sheet_SPCC
Alloy Steel_YG6
Copper T2
Alloy Steel_4J36
Alloy Steel 30CrMo
Nylon_PA66
Brass H75
Copper TU0
FR-4 Epoxy Board
Gear Steel 20CrNiMo (AISI 8620)
Fiberglass 01
Copper Chromium Zirconium (CuCrZr)
Stainless Steel_2205
Tool Steel_4Cr13VESR/HPM38
Brass H65
Fiberglass 022
Tool Steel_W6Mo5Cr4V2/SKH51
Alloy Steel_TC4(Ti-6Al-4V)-REC
Acetal (POM)
Gear Steel 20CrMnTi
Alloy Steel_YG8
Aluminum 7A09-T6
Stainless Steel_SUS500
Black Flame-Retardant PC
Tin Brass
Stainless Steel_SUS304
Substitute Wood_460
Carbon Steel 35#
Tool Steel_X153CrMoV12
Carbon Steel_Q345
Polyvinyl Chloride (PVC)
Substitute Wood_1700
Zinc Alloy ZA-12
Carbon Steel 20#
Stainless Steel_SUS440A
Brass H62
Alloy Steel_TA4(GR4)
Stainless Steel_15-5PH
Alloy Steel_TA2(GR2)
Aluminum 5A02
Polyphenylene Sulfide (PPS)
Stainless Steel_SUS321
White Flame-Retardant PC
Low carbon steel 1018
PETP_Black_Standard Sheet
Aluminum 3004
Alloy Steel_TA1(GR1)
Nylon_PA6
Anti-Static ABS
PTFE (Teflon)
Stainless Steel_SUS430
Spring Steel_70# Steel
Aluminum 6061
Substitute Wood_5166
Zinc Alloy Zamak7
Magnesium ZM5
Aluminum 6082
Carbon Steel 45#
Magnesium ZM1
Aluminum S11UNG
Carbon Steel 40#
Carbon Steel 50#
Carbon Steel 42#
Aluminum 5754
Magnesium AZ80
Tool Steel_SUS440A
Fiberglass 023
Pure Copper
Carbon Steel_Q355
Aluminum 2A10(LY10)
Tool Steel_S136
Stainless Steel_2Cr13
PC-like
Aluminum A2017
Transparent Flame-Retardant PC
Zinc Alloy Zamak5
Brass H59
Alloy Steel_20CrMo-OD
Tool Steel_Cr12/SKD1
Copper T3
Tool Steel_9CrWMn/SKS3
Tool Steel_3Cr2Mo/P20/PDS3
Stainless Steel_SUS201
Alloy Steel_21CrMo-REC
Copper TU1
Nickel Silver (Zn-based)
Electrolytic Zinc-Coated Steel SECC
Aluminum 7075
Aluminum 5083
Bearing Steel G20CrNiMoA (AISI 8720)
Beryllium Copper QBe
Zinc Alloy ZA-8
Nickel
Tool Steel_40CrMo
Aluminum 2A50(LD5)
Copper T1
Copper TP2
Polyethylene (PE)
Nylon-like
Zinc Alloy Zamak2
Stainless Steel_SUS630(17-4PH)
Stainless Steel_440C-REC
Silicon Brass C69300 (ASTM)
TPU rubber-like materials
Aluminum 2A90(LD9)
Magnesium MB1
Stainless Steel_SUS303
Stainless Steel_SUS420-REC
Tin Phosphor Bronze QSn
Nickel Silver (German Silver)
Aluminum 6083
Tool Steel_4Cr5MoSiV1/SKD61
Substitute Wood_1200
Copper TU2
Stainless Steel_9Cr18MoV
Alloy Steel_TA3(GR3)
Alloy Steel_4J29
Gear Steel 17Cr2Ni2Mo
High-Density Polyethylene (HDPE
Aluminum 6063
Lead Brass
Tool Steel_4Cr5MoVSi/SKD6
Hot Rolled Steel SPHC
Zinc Alloy Zamak3
Brass H90
Brass H70
Aluminum ADC12-REC
Magnesium ZM2
Tool Steel_5CrMnMo/1.2101
Alloy Steel_SK7
ABS&PC
Stainless Steel_SUS301
Nickel Bar
Pure Iron DT4
Aluminum 1060
Urethane Rubber_Polyurethane PU
Aluminum 7A04
Aluminum Bronze
Spring Steel_65Mn
Tool Steel_SUS440B
Stainless Steel_SUS309
Alloy Steel_4J44
Fiberglass 03
Polyether Ether Ketone (PEEK)
Aluminum 5A12
Aluminum 2024
Tool Steel_40Cr
Cupronickel B30
Tool Steel_4Cr5MoSiV1/SKD61
Lead Brass C3602 (JIS)
Magnesium AZ91D
acrylic_PMMA
Tool Steel_SM2/NAK80
Stainless Steel_SUS302
Aluminum 2A14(LD10)
Tool Steel_T8
Phosphor Bronze
Aluminum 5052
Tool Steel_D2
Stainless Steel_SUS310
Bearing Steel GCr15
Zinc Alloy ZA-27
Transparent Acrylic-like
Polypropylene (PP)
Fiberglass 021
Polyetherimide (PEI)
Stainless Steel_SUS409
Alloy Steel__TA7(Ti-5Al-2.5Sn)
Stainless Steel_SUS408
Transparent Silicone
Tool Steel_3Cr2Mo8V/SKD5
Nylon_PA & 30% Glass Fiber
Tool Steel_D3/Cr12/SKD1
Tool Steel_5Cr3Mn1SiM01V
Brass H59 Bar
Polycarbonate (PC)
Substitute Wood_5120
Stainless Steel_SUS440B
Aluminum 2A12
Aluminum 2A20(LY20)
Aluminum 2A70(LD7)
Adjustable Color Silicone
Brass H80
Stainless Steel_3Cr13-REC
Silver Copper
Silicon Brass 80Cu-17Zn-2Si
Alloy Steel_Inconel 718(GH4169)
Tool Steel_MnCrWV
Stainless Steel_SUS405
Fiberglass 04
Tin Bronze ZQSn
Magnesium MB8
Post-processing
Annealing
Water Transfer Printing
Fumigation
Manual Polishing
Carburizing
Hydrographic Printing
Screen Printing
Spray Painting
Electrolytic Polishing
Laser Engraving
Quenching and Tempering
Nitriding
Tempering
Quenching
Electroplating
Powder Coating
Polishing
Brushing
Chemical Treatment
Solution Treatment
Baking Paint
Anodizing
Normalizing
Pad Printing
Sandblasting
Precision
±0.1mm
±0.2mm
±0.05mm
±0.5mm
±0.04mm
±0.3mm
±0.03mm
Surface roughness
Ra1.6
Ra3.2
Ra0.8
Ra0.4
Ra6.4
Remark
Quantity

Efficient Injection Molding

Accelerate your product development with XMAKE: experience seamless ordering for high-quality injection molded parts. Our streamlined process allows for rapid prototyping, testing, and production scale-up.

Fast T1 Sample in 2 Weeks
0.05mm Mold Tolerance
DFM-backed Free Quote

Injection Molding Services at XMAKE

Plastic Injection Molding

Plastic Injection Molding

High-volume manufacturing process that injects molten plastic into a mold.

Overmolding

Overmolding

Technique to merge two materials, often for added functionality or aesthetics.

Injection Molding

Insert Molding

Incorporates pre-fabricated components into a plastic mold for a unified part.

Liquid Silicone Rubber Molding

Liquid Silicone Rubber Molding

Precise molding of flexible, durable silicone parts used in various industries.

Injection Molding Materials Selection

ABS
PC
LCP
Nylon (PA)
PE
PET
PEI
LDPE
HDPE
ABS

ABS

ABS is a common thermoplastic polymer known for its strength, rigidity, and resistance to impact and abrasion. It is widely used in various industries due to its favorable properties and versatility.

Phenolic Resin
Melamine Resin
Epoxy Resin
Unsaturated Polyester
Silicone Resin
Polyurethane
Urea Formaldehyde Resin
Cyanate Ester (CE)
Phenolic Resin

Phenolic Resin

Phenolic resins are a class of resins and plastics obtained through the condensation of phenolic and aldehyde compounds, known for their good heat resistance and mechanical strength.

Injection Molding Materials Selection

SPI A-1
SPI A-2
SPI A-3
SPI B-1
SPI B-2
SPI B-3
Description
Grade #3, 6000 Grit Diamond Buff
Typical Applications
High polish or transparent parts, optically clear
Surface Roughness
0.012 – 0.025 µm
SPI C-1
SPI C-2
SPI C-3
SPI D-1
SPI D-2
SPI D-3
Description
600 Stone
Typical Applications
Low polish parts
Surface Roughness
0.35 – 0.40 µm

Custom Injection Mold Finishes

- Standard Finish
The standard finish is at the discretion of the moldmaker, typically adhering to SPI B-2 standards. It is suitable for most interior and non-cosmetic surfaces, which are left with a machined texture.
+ Threaded inserts
We seamlessly integrate threaded metal inserts during molding, ensuring robust and reliable screw, bolt, or fastener attachment points.
+ Heat Staking
Utilizing precision laser etching, we engrave designs, logos, or information onto the molded surface for a permanent and high-resolution mark.
+ Pad Printing
This technique uses a silicone pad to transfer ink onto the molded surface, ideal for intricate and multicolored designs on complex shapes.
+ Ultrasonic Plastic Welding
We offer ultrasonic plastic welding as a post-processing service, allowing for strong bonds between thermoplastic parts without the need for additional fasteners.
+ Laser Engraving
We offer laser engraving services that precisely etch your designs, logos, or information onto the molded surface with enduring clarity and fine detail, ensuring a permanent and high-resolution finish.

Injection Molding Steps at XMAKE

Upload File
(1).Upload File
Start by uploading your CAD files securely to our platform.
Design Feedback
(2).Design Feedback
Start by uploading your CAD files securely to our platform.
Rapid Prototype
(3).Rapid Prototype
Quickly turn designs into prototypes with state-of-the-art technology.
Premium Quality
(4).Premium Quality
Guaranteed high-quality production, ISO 9001:2018 certified for excellence.
Supported Guidance
(5).24/7 Supported Guidance
Experience continuous support and guidance throughout the manufacturing process.

Consistency and Quality in Injection Molding

We integrate advanced injection molding techniques that decouple and optimize processing parameters, ensuring part consistency. We pay particular attention to critical-to-quality dimensions, employing our proprietary automated CMM process for unparalleled precision and quality control.
Consistency and Quality in Injection Molding

Why Choose XMAKE’s Custom Injection Molding Service

Advanced Technology

Advanced Technology

XMAKE’s service is chosen for its modern injection molding tech, ensuring precision and quality in every part.

Tailored Solutions

Tailored Solutions

We offer custom solutions with the flexibility to meet specific design and industry requirements.

Quick Turnaround

Quick Turnaround

Clients value our fast prototyping and quick production times, speeding up their product development.

Reliable Quality and Additional Services

Reliable Quality and Additional Services

We deliver consistent quality with added services like assembly and surface treatments, enhancing product functionality.

High-Quality Injection Molding Parts Made by XMAKE

XMAKE Customer Success: Solving Challenges Together

Reliable High-Performance Molding with Technical Expertise

Reliable High-Performance Molding with Technical Expertise

“XMAKE’s injection molding services have been pivotal in accelerating our product development. Their meticulous attention to detail and commitment to quality have translated into reliable, high-performance parts that meet our stringent standards. The team’s deep technical expertise ensures that even the most complex designs are executed flawlessly, and their dedication to innovation has helped us stay ahead in our industry.”
Dr. Alice Thompson
R&D Director at TechInnovate Inc
Flexible Customization and Seamless Production Integration

Flexible Customization and Seamless Production Integration

“The flexibility and customization options provided by XMAKE have been outstanding. Their ability to adapt to our changing needs and deliver on complex projects has made them an invaluable partner in our manufacturing process. XMAKE’s proactive communication and collaborative approach have streamlined our production cycles, allowing us to meet tight deadlines and scale efficiently.”
Mr. James Carter
Production Manager at Elite Components Ltd.
Exceeding Expectations with Exceptional Post-Molding Services

Exceeding Expectations with Exceptional Post-Molding Services

“XMAKE’s injection molding capabilities have not only met but exceeded our expectations. Their proactive approach and exceptional post-molding services have streamlined our operations and enhanced our product quality significantly. The attention to detail in finishing touches, such as texturing and painting, has given our products a premium look that resonates with our customers.”
Ms. Emily Liu
CEO at GreenTech Solutions

Injection Molding FAQs

+ 1. How long does it take to get a quote for injection molding services?
The time to provide a quote can vary depending on the complexity of the part and the details provided. Generally, XMAKE aims to deliver quotes within a few business days after receiving all necessary information.
+ 2. Can injection molding handle complex geometries?
Yes, injection molding is well-suited for complex geometries, including undercuts, internal cavities, and intricate details. This is one of the process's key advantages for creating parts with complex designs.
+ 3. What is the minimum order quantity for injection molding?
Minimum order quantities (MOQs) for injection molding can vary based on the complexity of the mold and the production efficiency. XMAKE can provide guidance on MOQs for specific projects.
+ 4. What is the tooling involved in injection molding and how long does it last?
Tooling in injection molding refers to the molds used to shape the plastic parts. These molds are typically made from hardened steel and, with proper maintenance, can last for hundreds of thousands of cycles, making them a durable investment for high-volume production.
+ 5. What post-molding services are available?
Post-molding services include, but are not limited to, assembly, ultrasonic welding, pad printing, painting, and secondary machining. These services can add functionality and aesthetics to the molded parts.
+ 6. How can I ensure the quality of the injection molded parts?
Quality can be ensured through a combination of proper mold design, material selection, process control, and post-molding inspection. Regular quality checks, adherence to industry standards, and feedback loops for continuous improvement are also crucial.
+ . What is the role of design for manufactur ability (DFM) in injection molding?
DFM plays a critical role in injection molding as it involves designing a part to be efficiently and cost-effectively manufactured. DFM considerations can include material selection, part geometry, mold design, and process parameters to ensure the part can be produced with the desired quality and at the lowest possible cost.
Shenzhen

Room 808, TangWei Commercial Building, Baoan Distict.

Hongkong

19 H Maxgrand plaza No.3 Tai YauStreet, San Po Kong, Kowloon.